Spread production plant - 21001

automatic line for the manufacture of spreads, chocolate, chocolate coating masses

Capacity approx. 1000 kg/h

Fineness 20–23 micrometers

when using 80-micron icing sugar and minimum fat content 32%

consisting of:

2 x Melting containers MELT/100

The melter is used to melt cocoa mass blocks, cocoa butter or vegetable fats.

Rectangular double-jacket tank, inner and outer parts in AISI 304 stainless steel

used to store ingredients in liquid form.

Heating by means of thermostatic resistance and recirculation of hot water.

The grid in stainless steel AISI 304 is used to melt the blocks.

Magnesium anode in the double walls. The device is equipped with an electric board

according to safety regulations in force, complete with a thermostat for water heating

and stop/start push buttons as well as timers for the pumps.

Capacity: approx. 2000 l.

2 x PUMP MOD. PL/523

Lobe pumps. Rate of flow 14500 kg/hour, 200 rpm,

pressure 2 to 4 kg/cm2

Heated pump group.

Double-walled tubes 20 m

made of stainless steel

with connection flanges, paper gaskets, couplings

and flexible hoses for the heating water circuit.

1x powder feeder SCR/200

The machine, entirely built in stainless steel AISI 304, is

composed of charging hopper for solid products, safety grid,

auger for product transport, vibrating unit, discharging outlet.

Capacity: approx. 2000 kg/h.

1 x Mixer MX/1000

for solid and liquid ingredients. Built in stainless steel

AISI 304, made of double jacketed structure in stainless steel

AISI 304, stainless steel agitator, stainless steel emulsifier for

products, heating unit. Capacity: 1000 kg.

1 x Pump PL/210

Lobe pump. Rate of flow 2900 kg/hour, 100 rpm, pressure 3

to 5 kg/cm2. Heated pump group.

Double-walled tubes 20 m

made of stainless steel

with connection flanges, paper gaskets, couplings

and flexible hoses for the heating water circuit.

3 x Ball mill MILL/250L

AISI 304 stainless steel. Inner part consists of a cylinder and

an agitator with scraper at the bottom,

made of anti-wear alloy steel. Pump for the product recirculation and discharge at

the end the production cycle. Inverter to control the speed of

the stirrer and the pump. Control of water and product

temperature in heating and cooling mode. The electric general

control board of the line for the correct management of the

working operations, is equipped with PLC and Touch Screen.

Product discharge by a 3-way valve. Filter with 1 magnet.

Acidity/humidity extraction device. Inlet of hot air. Connection

for compressed air underneath the cylinder. Complete with 2

anodes. Expected hourly production: approx. 250-350 kg/h to

produce chocolate starting from cocoa mass (with trained

operators and using icing sugar at 80 microns).

6 x pneumatic valves PNV01

Double-walled, 6 bar

1 x pneumatic valve PNV3V

6 bar 3 way double jacket technological pneumatic plant valve

for automatic lines

1 x Electric board ELT/XB

for the correct functioning of the working

operations. It controls the ball mill, the mixer, the water and

chocolate pumps, the powder feeder, the automatic operations

and the temperature. Some alarms warn in case of problems

and a timer can plan the production.

1 x platform PLT/03

Double-walled tubes 10 m

made of stainless steel

with connection flanges, paper gaskets, couplings

and flexible hoses for the heating water circuit.

2 x pneumatic valves PNV01

Double-walled, 6 bar

2 x Easy-Conche-Tank TK/5000

Conching tank Easy-Conche with double wall frame in stainless

steel AISI 304. Stainless steel agitator. Transmission group

composed of gearmotor, pulleys and transmission belts.

Electric control panel in compliance with the regulations in

force, complete with start/stop buttons for the agitator and

possible pump to transfer the finished product. Heating group.

Conching accelerator device. Capacity: 5000 Kg.

Further lines here : https://www.data.schokoma.de/en/spread-production-plant/spread